Visionary Plastic Solutions

Interview with Martin Hierl, Managing Director of TR PLAST GmbH

Martin Hierl, Managing Director of TR PLAST GmbH
Father and son: Managing Director Martin Hierl (l.) and Paul Hierl, working in Business Development at TR PLAST

TR PLAST GmbH, a leading company in the plastics processing industry, specializes in the development and manufacturing of customized plastic solutions – from prototype development to mass production. In conversation with Managing Director Martin Hierl, who has shaped the company for over 25 years, we discuss the challenges of the industry, the progress in digitization and sustainability, as well as the ambitious future goals.

Since its founding in 1962, TR PLAST has evolved from a small plastics processor to a leading player in the industry in Germany and Europe, continuously opening up new business sectors. A milestone was set by managing director Martin Hierl, who took over the company in 1998 through a management buy-out. "When I joined the company in 1993, we had 18 employees. At the time of the takeover, there were 30 to 35. Today, there are over 300," Martin Hierl recounts. With a turnover of 37 million EUR, TR PLAST is among the top 10% of the German moulding industry, which encompasses a market of 70 billion EUR. The success is based on clear strategy, digital progress, and sustainability.

Innovation and Team Spirit

TR PLAST is a European conglomerate with three locations. The headquarters in Neumarkt focuses on innovations, pilot projects, and small series production. "Neumarkt is our core. Here, new technologies are developed, which we transfer to the locations in Thuringia and Romania after successful testing," explains Martin Hierl. This division combines technological leadership with cost efficiency. The values 'fresh, flexible, friendly' shape the corporate culture.

TR PLAST GmbH Fakuma
At Fakuma, TR PLAST presents innovative technologies and solutions: The trade fair provides the ideal stage to position oneself as a pioneer in plastic processing and to deepen exchanges with customers and partners.

TR PLAST relies on a committed workforce and promotes young talent. Son Paul Hierl has been working in the area of Business Development since 2024 and will take on a larger role in the future. Also, Martin Hierl's wife is active in the company. "Our goal is to carry the values of the family business into the next generation," emphasizes Martin Hierl. "We need to reflect on virtues and diligence. This has been and remains our key to success," says the managing director.

Digitalization, Sustainability, and Innovation

TR PLAST is strongly advancing digitalization. In 2023, the company invested 750,000 EUR to digitally connect all 70 production machines. This networking enables real-time monitoring of downtime and production times, thus increasing efficiency and transparency. "Digitalization is not an end in itself, but a tool to secure cost leadership and technology leadership," emphasizes Martin Hierl. A dedicated IT department is working on a roadmap with various AI projects for process optimization and quality assurance. Another focus is on achieving sustainability goals. In the last three years, TR PLAST has reduced internal waste by 50% and covers 25% of its electricity demand through photovoltaic systems. The company has been using recycled materials such as recompounds for over a decade. "Sustainability is not an option, but an obligation," explains Martin Hierl. Certifications such as ISO 50001 and the soon-to-be-completed ISO 14001 underscore this approach. The range of services extends from prototype construction to series production. This includes the use of state-of-the-art CAD technologies, 3D printing, and finite element calculations (FEM) as well as toolmaking, assembly, and finishing. "We accompany our customers from the idea to the finished solution," says Martin Hierl.

TR PLAST GmbH Headquarters of TR PLAST
The headquarters of TR PLAST in Neumarkt: This is where pioneering technologies and innovative solutions are developed, setting standards in plastic processing

Market Situation and Future Visions

The last few years have been characterized by great challenges. During the coronavirus pandemic, closed customer operations led to short-time work. However, the broad positioning in terms of customers, technologies, and knowledge allowed for dynamic adjustments. "Our flexibility has carried us through this time," says Martin Hierl. The war in Ukraine brought additional problems for the energy- and resource-intensive company. "Our cost structures often no longer fit and we had to produce at a cost deficit temporarily," recalls Martin Hierl. "But through intensive discussions with customers, we found solutions." These experiences strengthen TR PLAST GmbH, which relies on long-term partnerships and sustainable strategies. The current market situation offers both opportunities and challenges. "The price level is slightly above that of 2019, but labor costs have risen," explains Martin Hierl. "In series production, unit numbers are falling in automotive, consumer, and electronics, which requires adjustments." At the same time, the new business is doing well, driven by projects and technologies that are presented at trade fairs like Fakuma. "Fakuma 2024 was a complete success: We were able to establish 20 high-quality contacts," reports Martin Hierl. With an export rate of 57%, TR PLAST is well-established in international markets. 80% of the customers are German companies with a global orientation. "40% of our revenue is generated in the automotive sector, with solutions for trucks, construction machinery, and cars. Our entry into e-mobility began with the use of recompounds in the BMW i3," says Martin Hierl. For the future, TR PLAST has ambitious goals. By 2028, the turnover is expected to rise to 40 million EUR. In addition to digitalization and efficiency, corporate culture remains an important focus. "Our spirit—fresh, flexible, friendly—remains the core of our success. I am convinced that our team will successfully shape the next phase," concludes Martin Hierl.